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for metallic honeycombs and turbine parts

Technological Innovation

Process Management

Continuous Improvement

Customer Satisfaction

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From Design to Delivery: Honeycomb Metal Sheet Production Process

Release time:2025-12-18


Most people only see the finished honeycomb metal sheet. Flat, clean, regular. What they don’t see is how many things can go wrong before it gets there.


Everything starts with how the part is going to be used. Air straighteners, ventilation panels, shielding parts—each one needs something slightly different. Cell size, wall thickness, material grade, overall dimensions are usually fixed at this stage. If those choices are wrong, no process adjustment later will fix it.


Material comes next. Stainless steel, aluminum, FeCrAl—on paper they can look interchangeable. In production, they’re not. Thickness tolerance, surface quality, and flatness all matter. We check coils and sheets as soon as they arrive, because once a bad batch goes into forming, the defects show up everywhere.


Forming the honeycomb is where experience really matters. The metal is slit and corrugated with tight control over pitch and height. If the corrugation drifts, airflow won’t behave the way it should. In flow-control applications, even small variations can cause uneven velocity downstream.


After forming, the structure has to be fixed. Depending on the design, that means brazing, welding, or mechanical expansion. The goal is simple: keep everything in place without blocking channels or weakening the structure. Poor bonding doesn’t always fail immediately, but it usually shows up later under vibration or heat.


Cutting to size is another step that looks easy but isn’t. Honeycomb edges are fragile. If the cutting method isn’t right, cells near the edge collapse or deform. We use precision cutting to keep the structure intact, especially for parts that go straight into airflow systems.


Cleaning and surface treatment depend on where the part will be used. Some applications need extra corrosion protection, others just need the surface clean and stable. Skipping this step often causes problems during installation or early operation.


Inspection is not just ticking boxes. We look at cell alignment, bonding consistency, flatness, and edge quality. For airflow-related parts, these details directly affect performance, so they can’t be ignored.


Packaging is the last step, but it matters. Honeycomb metal sheets don’t like rough handling. Proper support and spacing prevent damage before the parts ever reach the customer.


From design to delivery, the process is mostly about control. When each step is done properly, the honeycomb metal sheet does exactly what it’s supposed to do—without drawing attention to itself. In most industrial systems, that’s the best result you can ask for.

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